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EX250 parts diagrams: Difference between revisions

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Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings  are not the same as on newer bikes.  
Note that these images are for an EX250F8 (1994) model. This was the year before Kawasaki changed to CDI ignition, so some of the electronics drawings  are not the same as on newer bikes.  


Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in alphabetical order, more or less. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system;  
Names used are from the Ron Ayers fiche, in ALL CAPS. Further explanation is (in parentheses). Unlike the rest of the FAQ, the captions are under the diagrams. They are in alphabetical order, more or less. Some are abbreviated. Sample abbreviations: Rr=rear; Fr=front; SYS=system; CYL=cylinder


We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently.
We hope that these diagrams will make it easier for you to figure out what goes where, and to put your cycle back together more efficiently.
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[[Image:carb_assy_2.jpg|150px]]
[[Image:carb_assy_2.jpg|150px]]


1. CARB PARTS 2. CHASSIS ELECTRICAL ([[Wiring schematics & diagrams|see here]]) 3. CRANKCASE 4. CRANKCASE BOLT PATTERN
1. CARB PARTS 2. CHASSIS ELEC ([[Wiring schematics & diagrams|see here]]) 3. CRANKCASE 4. CRANKCASE BOLTS


[[Image:carb_assy_1.jpg|150px]]
[[Image:carb_assy_1.jpg|150px]]
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[[Image:eng_head_assy.jpg|150px]]
[[Image:eng_head_assy.jpg|150px]]


1. CYLINDER HEAD COVER 2. ENGINE COVER(S) 3. (exhaust) MUFFLER(S) 4. FRAME FITTINGS
1 CYL HEAD COVER 2 ENG COVER(S) 3 (exhaust)MUFFLER(S) 4 FRAME FITTINGS


[[Image:eng_valve_cover_assy.jpg|150px]]
[[Image:eng_valve_cover_assy.jpg|150px]]
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[[Image:frame.jpg|150px]]
[[Image:frame.jpg|150px]]


1. FRAME (steering head) 2. ELECTRO BRACKET (frame) 3. FOOTRESTS 4. Fr BRAKE  
1 FRAME (steering head) 2 ELECTRO BRACKET (frame) 3 FOOTRESTS 4 Fr BRAKE  


[[Image:frame_steering_head.jpg|150px]]  
[[Image:frame_steering_head.jpg|150px]]  
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[[Image:fr_brake_caliper.jpg|150px]]
[[Image:fr_brake_caliper.jpg|150px]]


1. 2. FRONT FORK  3. 4.  
1. Fr FORK 2. Fr MASTER CYLINDER 3. Fr WHEEL 4. FUEL EVAP SYS (CA smog)
 


[[Image:fork_triples_assy.jpg|150px]]  
[[Image:fork_triples_assy.jpg|150px]]  
[[Image:fr_brake_upper.jpg|150px]]
 
[[Image:fr_wheel_assy.jpg|150px]]
[[Image:gas_fuel_calif_emiss.jpg|150px]]


1.  2.  3. FRONT MASTER CYLINDER 4. FRONT WHEEL
1 FUEL TANK 2 GEAR CHANGE MECH 3 GEAR DRUM/FORK(S) 4 GENERATOR


[[Image:fr_brake_upper.jpg|150px]] [[Image:fr_wheel_assy.jpg|150px]]
[[Image:gas_tank_fuel_assy.jpg|150px]]
[[Image:shift_trans_assy_1.jpg|150px]]
[[Image:shift_trans_assy_2.jpg|150px]]
[[Image:eng_electric_magneto.jpg|150px]]


1. FUEL EVAPORATIVE SYSTEM (CA emissions) 2. FUEL TANK 3. HANDLEBAR 4. HEADLIGHT(S)
1. HANDLEBAR 2. HEADLIGHT(S) 3. IGNITION SYSTEM 4. IGNITION SWITCH/LOCKS


[[Image:gas_fuel_calif_emiss.jpg|150px]] [[Image:gas_tank_fuel_assy.jpg|150px]] [[Image:handlebar_perch_control.jpg|150px]]
[[Image:handlebar_perch_control.jpg|150px]]
[[Image:headlight.jpg|150px]]
[[Image:headlight.jpg|150px]]
[[Image:ignition_sys.jpg|150px]]
[[Image:keyed_and_misc.jpg|150px]]


1. IGNITION SYSTEM 2. IGNITION SWITCH/LOCKS/REFLECTORS 3. OIL PUMP/OIL FILTER 4. BRAKE PEDAL/TORQUE LINK
1. METERS (gauges) 2. OIL PUMP/FILTER 3. RADIATOR (cooling sys) 4.
Rr BRAKE


[[Image:ignition_sys.jpg|150px]] [[Image:keyed_and_misc.jpg|150px]] [[Image:oil_filter_pump_assy.jpg|150px]] [[Image:rr_brake_asstd.jpg|150px]]
[[Image:gauges.jpg|150px]]
[[Image:oil_filter_pump_assy.jpg|150px]]  
[[Image:cooling_system.jpg|150px]]
[[Image:rr_brake_assy_2.jpg|150px]]


1. REAR MASTER CYLINDER 2. REAR BRAKE 3. REAR WHEEL/CHAIN 4. SEAT
1.Rr MASTER CYL 2. BRAKE PEDAL/TORQUE LINK 3. Rr WHEEL/CHAIN 4. SEAT


[[Image:rr_brake_assy_1.jpg|150px]] [[Image:rr_brake_assy_2.jpg|150px]] [[Image:rr_wheel_assy.jpg|150px]] [[Image:seat_assy.jpg|150px]]
[[Image:rr_brake_assy_1.jpg|150px]]  
[[Image:rr_brake_asstd.jpg|150px]]  
[[Image:rr_wheel_assy.jpg|150px]]  
[[Image:seat_assy.jpg|150px]]


1. GEAR CHANGE MECHANISM 2. GEAR CHANGE DRUM/SHIFT FORK(S) 3. SUSPENSION/SHOCK ABSORBER 4. STARTER MOTOR
1. STAND(S) 2. STARTER MOTOR 3. SUSPENSION/SHOCK ABSORBER 4. SWINGARM


[[Image:shift_trans_assy_1.jpg|150px]] [[Image:shift_trans_assy_2.jpg|150px]] [[Image:shock_linkage.jpg|150px]] [[Image:starter_assy.jpg|150px]]
[[Image:center_side_stands.jpg|150px]]
[[Image:starter_assy.jpg|150px]]
[[Image:shock_linkage.jpg|150px]]
[[Image:swingarm_assy.jpg|150px]]


1. SWINGARM 2. TAILLIGHT(S) 3. TURN SIGNALS 4.  
1. TRANSMISSION 2. TAILLIGHT(S) 3. TURN SIGNALS 4. VALVE(S)


[[Image:swingarm_assy.jpg|150px]] [[Image:taillight.jpg|150px]] [[Image:turn_signals.jpg|150px]]
[[Image:eng_trans_assy.jpg|150px]]
[[Image:taillight.jpg|150px]]  
[[Image:turn_signals.jpg|150px]]
[[Image:eng_valve_assy.jpg|150px]]
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